Fluid Filling & Packaging Machine
JONSN Precision Micro Gear Pump Performance in Automated Liquid Filling Machines, High-Volume Multi-Head Packaging Machinery, and Dosing Injection Assembly Lines
Pulse-free positive displacement + magnetic static seal — engineered for liquid filling lines, slot-die head micro-fluid metering, and continuous production batch uniformity with ±0.5% cross-batch reproducibility across cosmetics, flavors, and pharmaceutical liquid filling.
Drawbacks of Conventional Pumps in Liquid Filling Lines
Pumps currently integrated into automated liquid filling and multi-head packaging lines suffer from critical failure modes that directly cause nozzle dripping, trailing, and cross-bottle weight drift, breaking the apex ±0.5% linearity accuracy required by global packaging machinery OEMs.
Three Filling-Grade Technological Breakthroughs & Customer Testimonial
JONSN's solid technical advantages for liquid filling come from a fully redesigned material stack (UK Victrex wear-resistant PEEK + 100% high-strength Zirconia nano-ceramic shafts) and a fully integrated two-stage housing with magnetic-driven leak-free static seal — validated by an authentic 12-month field testimonial from a global multi-head filling OEM partner.
JONSN R&D Testing Center Verified Reference
Advanced Microfluidic Dynamics Validation and System Flow Calibration Datasheet (Order No. MRB、MRC).
MRB · Verified Liquid Filling Performance · Issued by JONSN R&D Testing Center
Factory calibration datasheet covering working medium, thermal range, differential pressure, theoretical vs. real flow, volumetric efficiency and motor spec — measured on a high-precision full-inspection calibration bench at JONSN's Ganzhou Intelligent Manufacturing Base, perfectly matching the harsh demands of cosmetic, flavor, and pharmaceutical liquid filling lines.
| Parameter | Specification |
|---|---|
| Medium | Low-viscosity pharmaceutical liquid / high-viscosity cosmetic flavor base Liquid Viscosity: 1.00–3,000 MPa·s Specific Gravity: 0.5-1.2 g/cm³ |
| Design Working Temperature | Custom environment validation :−40°C to 90°C |
| Diff. Pressure & Pressure Rating | Design differential pressure 4 bar Maximum system pressure capacity: 4 MPa |
| Piping Span Design | Suction Line: 1 m (DN10 mm) Discharge: 5 m |
| Nominal flow | 400-4800 ml/min ，0.8-14L/min |
| Real Flow Rate | After testing by the flowmeter, the flow remains highly consistent and is controlled within ±0.5% |
| Volumetric Efficiency | Effhydr = 94.3% Absolute flow precision control under 4 bar differential pressure, low viscosity. |
| Power Unit | BLDC: 24V, 40W / 70W Servo Motor: 220V, 100W / 200W Stepper Motor: #42 / #60 |
Millimeter-Scale Space Dimensions Alignment
Providing comprehensive 2D engineering drawings and clearance specifications to ensure seamless space co-design and reduce installation footprints for global packaging machinery integrators.
How JONSN Guarantees Filling Pump Quality?
Simulated by ANSYS, sculpted by world-class CNC centers, verified by ZEISS metrology under at 20±2°C constant-temperature cleanroom.
Rigid Quality Control: Operating under TÜV Rheinland ISO 9001:2015 compliance, JONSN executes a full-process "One Item, One Code" tracking system. All geometric parameters are inspected by German ZEISS CMM at 20±2°C dust-free workshop, cross-batch deviation controlled within ±0.5% to guarantee consistent multi-order filling line delivery safety.
Target Product Recommendation
JONSN provides two dedicated micro gear pump series matching the most demanding stages of liquid filling fluid circuits — from low-viscosity circulation and micro-fluid precision metering to high-frequency multi-head packaging machinery integration.
Global Authority Industrial Certificates
All JONSN precision micro gear pumps are fully certified by TÜV Rheinland ISO 9001:2015, CE Security Mark, and RoHS Green Compliance, matching strict global packaging machinery audit standards and delivering compliant substitutes for complex filling line loops with extreme TCO savings.
Frequently Asked Questions
How does JONSN micro gear pumps solve liquid dripping and trailing in high-speed filling machines?
Traditional peristaltic and diaphragm pumps create severe fluid transient pulses, causing nozzle trailing. JONSN utilizes a Magnetically driven leak-free static seal that delivers an absolute pulse-free constant delivery, cooperating perfectly with synchronized filling valves to stop dripping completely.
Is JONSN filling pump coMPatible with highly viscous cosmetic base materials and flavors?
Yes. Supported by gears molded with premium imported wear-resistant PEEK and Zirconia structural ceramic shafts, JONSN pumps handle fluid viscosity ranging from 0.4 to 3,000 MPa·s safely, maintaining extreme flow reproducibility without internal bypass under continuous counterpressure.
How does JONSN guarantee batch weight uniform across thousands of packaged fluid orders?
Critical flow components processed by Mazak centers are laser-etched under our "One Item, One Code" tracking system. 100% of final tolerances are certified by German ZEISS CMM under 22.7°C, locking cross-batch volumetric efficiency uniform within ±0.5% deviation variance.
Can JONSN provide multi-pump matrix layouts for coMPact multi-head filling chassis spaces?
Yes. For limited multi-head layout spaces, JONSN provides integrated coMPact custom options, supporting flexible engineering co-design. Technical leaders can request our 2D engineering blueprints and 3D STEP models to eliminate installation space interference.
